During the implementation of the MES CellFusion system at Ichor Systems, I created a comprehensive PDF training manual to help support both new and experienced employees with procedures, system navigation, and proper component handling in manufacturing.
The manual defined key event types—Quality, Safety, and Material Issues—and explained their associated navigation buttons (Back, Forward, Skip) to streamline issue reporting. Understanding these events and the logic behind each system action was essential for task accuracy.
It also emphasized the importance of proper serial number entry, distinguishing between system and component serials, and clarified how the FLOW ID differs from the SERIAL NUMBER. Barcode scanners were recommended to speed up input and reduce errors.
For 3D PDF navigation, users were guided to allow time for models to load, use the VIEWS dropdown for detailed perspectives, and check the total number of pages. These visuals were critical for component orientation and hands-on training.
I also documented the REDLINE process for issue reporting. Users would select the item, right-click to initiate a REDLINE, enter the issue details in the DESCRIPTION tab, then save and mark it as DONE.
Finally, the manual outlined how to complete a module: all events needed to be marked green (complete), the TPC icon used to advance, and a final Total Quality Check (TQC) performed before closure.
